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CLUTCH REPLACEMENT INSTRUCTIONS

[93 03-07]

Clutch Removal Instructions

Step 1 Remove the transmission.
Step 2 Use a screw driver to lock the flywheel in place so it doesn't turn.
Step 3 Remove the bolts holding the pressure plate and remove the clutch.
Step 4 Inspect the flywheel for defects or deep cracks. If the flywheel has minor marks then it should be fine, however if there are deep/large defects on the surface then the flywheel may need to be replaced or resurfaced by a machine shop depending on how severe the damage is.
Step 5 Check the pressure plate for any scratches, also make sure it is straight and not warped. It may need to be replaced if it shows any signs of these conditions.
Step 6 Make sure the release bearing is in good working order.
Step 7 Give everything one more visual inspection to be sure everything will work properly including the new clutch.
Step 8 Place the clutch and pressure plate against the flywheel and insert the bolts loosely.
Step 9 Center the clutch using a socket or tool then torque the bolts alternately to 22 Nm (16 ft lbs)
Step 10 Remove the socket or tool used to hold the clutch in alignment.
Step 11 Lubricate the transmissions primary shaft splines with a strong grease lightly.
Step 12 The transmission can now be installed .

Pricing for Clutch Kits & Related (Clutch & Related)
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