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STRUT REPLACEMENT INSTRUCTIONS

[93 03-07]

To Remove:

STEP 1 Remove the strut nut with car on ground & raise the car
STEP 2 Remove the front wheel nut and release the wheel sensor from clip
STEP 3 Press the Brake Piston back with a pair of pliers
STEP 4 Remove the caliper from the steering swivel member and suspend it from the wheel housing with a wire or tie
STEP 5 Remove the brake disc and the cover plate & Loosen the tie-rod end nut slightly
STEP 6 Press out the tie-rod end bolt with Puller 8996696 or a similar tool
STEP 7 Undo the nut and remove the tie-rod end
STEP 8 Remove the nut holding the sway bar to the control arm
STEP 9 Remove the nut on the outer ball joint & press the joint out of the steering swivel member & remove the nut (replace with new)
STEP 10 Remove the cover & Remove the three nuts from the upper strut mount
STEP 11 Remove the strut assembly
STEP 12 Put the strut in a vice & Compress the spring with a spring compressor and holder
STEP 13 Grab the piston rod using a 9 mm long hexagon socket and remove the nut & replace with new during re-assembly
STEP 14 Remove the bearing and upper spring seat
STEP 15 Remove the spring, rubber gaiter, compression stop & damper
STEP 16 Remove the damper out of the strut housing & check the housing for bushing damage

To Re-install

STEP 1 Bolt on the damper using & tighten to a Tightening torque of 159 lb.ft ft
STEP 2 Put the coil spring in place keeping its lower end against the stop in the bottom spring housing
STEP 3 Fit the upper spring seat & Grip the piston rod using a 9 mm, long socket & remove the nut & Remove the spring compressor
STEP 4 Position the strut on the car, tighten the three retaining nuts on the top mounting and fit the cover Torque bolts to 13 lb.ft ft
STEP 5 Tighten the ball joint nut to 55 lb ft
STEP 6 Tighten the nut securing the sway-bar to the link arm to 7 lb ft & re-install the back plate and brake rotor
STEP 7 Make sure the brake piston is pressed back into the cylinder & re-install the brake caliper to the strut housing
STEP 8 Install the tie-rod end and tighten it to 44 lb ft then re-install the wheel sensor
STEP 9 Fit new hub centre-nut and tighten to 81 lb ft then lower the car and tighten hub nut to 125 lb ft plus 45 Degrees
STEP 10 Tighten the upper mounting nut to 55 lb ft
STEP 11 IMPORTANT: Depress the brake pedal to press out the pistons in the brake calipers & align front end

Pricing for Front Strut-Spring Breakdown (Suspension Front)
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