AC EVAPORATOR REPLACEMENT

To remove the AC Evaporator

STEP 1

The A/C receiver and the compressor oil absorb moisture from the air, which can then not be removed. Plug all connections that are opened immediately.

STEP 2

Drain the A/C system

STEP 3

Remove the cover on the windscreen wipers and dismantle the windscreen wipers. Use the puller 85 80 144 Puller, windscreen wiper arm.

STEP 4

Remove the cover on the bulkhead

STEP 5

Remove the front window wiper assembly

STEP 6

Remove the air filter.

STEP 7

Remove the air filter housing.

STEP 8

Remove the high and low pressure pipe's block connection from the expansion valve & block the holes

STEP 9

Remove the expansion valve

STEP 10

Remove the expansion valve's rubber seal & foam

STEP 11

Remove the lock holding AC Lines

STEP 12

Remove the glove box

STEP 13

Remove the floor console's front side panel on the passenger side

STEP 14

Remove the passenger acoustic insulation

STEP 15

Remove the air duct for the floor vent

STEP 16

Remove the connector from the ventilation fan control

STEP 17

Remove the recirculation motor connector and the hose clips on the fan housing

STEP 18

Remove the top and bottom sections of the fan unit.

STEP 19

Remove the cover for the evaporator & slowly remove it to avoid damage

STEP 20

Refit in Reverse